Pro Alert OEE Calculations
Planned Operational = Time frame - Total Planned DT
Run Time (Operational Time) = Planned Operational - Total DT
Target Cycles = Run Time * (Work Center/Product defined rate for cycles/hour)
Actual Units = Actual Cycles * (Work Center/Product defined ratio Units/Cycle)
Availability: Run Time / Planned Operational
Performance: Actual Cycles / Target Cycles
Quality: (Actual Units - (scrap: mfg + other + rework)) / Actual Units
OEE = Performance * Availability * Quality
Mean Time to Failure (MTTF) = Operational Time / Number of DT Events (Minutes)
Mean Time to Recovery (MTTR) = Total DT / Number of DT Events (Minutes)
ProAlert's Relevant Business Rules
- Only one Planned DT can exist per work center at one time
- Multiple DT events can exist at one time for a work center
- ProAlert will condense multiple WC DTs into one value where calls overlap
- Planned DTs will reduce DT times by the amount they overlap, mitigating the negative effects of DTs
ProAlert OEE Calculation Differences
Run Time (Operational Time) = Planned Operation - reduced Total DT (where planned overlapped unplanned)
Additional Calculations
- Salvaged Time (overlap of planned/unplanned)
- Start/Stop time variances compared to schedule
- Time to First Cycle after down times